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Disposable Bioreactors Designed on Demand

With the AppliFlex ST single-use mini bioreactor, we provide the same flexibility of our customizable range of glass and stainless-steel bioreactor systems to the single-use lab scale bioreactor market. Applikon offers tailor-made and fully reproducible solutions with 500 mL and 3 L single-use bioreactors. By using 3D printing technology, we can create any bioreactor configuration that optimally accommodates your process requirements.

Applications

  • Microbial and Cell culture
  • Regenerative medicines & Stem cell cultures
  • Batch, Fed-Batch, Perfusion and Continuous cultivation

  • Fully customizable to meet your specific bioprocessing needs
  • Install any number of systems to fit your workspace
  • Cultivate anywhere; no laminar flowhood, water supply or drain needed
  • Several perfusion options for continuous bioprocessing

Fully customizable single-use solution
The single-use design offers a fast start-up of your process. The system is supplied gamma radiated and ready to go with all tubing and connections. The risk of cross contamination between runs belongs to the past and time-consuming cleaning is no longer needed since the system will be disposed of after usage.

The AppliFlex ST differentiates from other single-use bioreactors by being a fully customizable stirred tank bioreactor. You can choose, or even design, the type and number of impellers, the number of liquid and gas additions and the type of sparger to create a bioreactor that is designed for your process. No more unused ports with blindplugs, but an optimized bioreactor for your specific process development and R&D application.

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Typical upstream bioprocessing optimization concentrates on media and strain optimization. The AppliFlex ST enters in a new area of upstream Bioprocess hardware optimization. The Custom AppliFlex ST allows for optimization of essential parameters on a small scale such as impeller and sparger configuration. This technology allows you to optimize your bioreactor and thus maximizes the product yield of your bioprocess.

















 

The 3D printing production technology guarantees complete reproducibility between the different bioreactors guaranteeing exact and identical conditions between runs. The AppliFlex ST offers the flexibility that you need for your specific bioprocess and is available for both cell culture  (500 mL and 3 L) and microbial applications (500 mL).


Impeller customization

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Control & Automation
The AppliFlex ST can be used as single units as well as in a parallel processing system. The design of the AppliFlex ST is a scale down version of our larger laboratory scale systems, guaranteeing an easy scale-up of your process starting at 500 mL and upwards. The single-use system can be exchanged with a glass multi-use system whenever your process or workflow needs a different approach. Existing glass system can also be easily transferred to work with the AppliFlex ST single use bioreactor.


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The AppliFlex ST uses the advanced Applikon my-Control for process parameter control offering virtually unlimited control options for this single use mini bioreactor. Standard options are Mass flow control for gas supply, connection of balances for gravimetric feed or harvest and of course our auto tuning adaptive control to guarantee optimal process control independent of changing process conditions. 

The AppliFlex ST can easily be integrated in a DeltaV control installation using our V-Control software. This makes process transfer from the lab to production and from production to the lab very simple. 











 

Top plate customization

Choose your: 
  • Tube type
  • Tube lengths
  • Connectors types
  • Special components











 



Autosampling
The AppliFlex ST works with autosamplers (like Flownamics and MAST) to easily connect analytical devices and automate the sample processing. To further enhance the integration of analytical data our Lucullus® Process Information Management Software allows complete integration of all devices in the laboratory. Lucullus offers complete workflow management from Design of Experiments and media kitchen mangement up to advanced data processing and reporting.


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Unique reactor features

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The AppliFlex ST features a fully removable topplate, this allows operators to have easy access to the culture. Pouring into downstream processing vessels or other bioreactors has never been this easy. Optionally a closed lid is available which makes the vessel ready for transport, storage or freezing.

Water supply is not required to operate the AppliFlex ST, cooling and heating are done using electric elements, the condenser is cooled electrically as well. The AppliFlex ST combined with the Applikon my-Control is a very compact bioreactor system. A meter of bench space can fit up to 4 systems. As the AppliFlex ST bioreactor is a closed system, no expensive laminar flowhood is needed to operate the system, except for operator handling.


Sensor technology
Sensors are available in re-usable format. For the 500 mL AppliFlex ST the re-usable AppliSens mini sensors (8 mm) are available for pH and Dissolved Oxygen. The 3L version uses the regular (12mm) AppliSens pH probe and the LumiSens probe for Dissolved Oxygen. The LumiSens optical Dissolved Oxygen sensor is supplied with the AppliFlex ST. No time consuming polarization is required. The AppliSens mini sensors have proven themselves in the re-usable bioreactors and are designed for long-term stable measurements in bioreactors
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AppliFlex ST with Single-use Sensors















Switch between Multi-use and Single-use










 







 

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